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HPMA Application Guide 2019 (Contains Testing Report) - IROWATER

HPMA Application Guide 2019

HPMA is a green water treatment chemicals. It is easy to obtain and has a cheap price. Hydrolyzed polymaleic anhydride (HPMA) has excellent performance and wide application. HPMA scale inhibitor has the following advantages.

(1) Both the lattice distortion and threshold effect.

(2) It has the effect of dispersing calcium carbonate and calcium sulfate crystallites. Even if the scale is formed, it is loose. This scale is easily washed away by water flow. Therefore, polymaleic acid has a good effect of inhibiting scale formation and stripping of the old scale.

(3) It has high thermal stability and can be used at higher temperatures.

(4) The reaction is sufficient and the bromine value is low.

(5) It can be used in combination with zinc salts and organic phosphonates. Due to the synergistic effect, polymaleic acid not only has a scale inhibition effect but also has excellent corrosion inhibition effect.

(6) Non-toxic.

HPMA is widely used in cooling water, boiler water, oilfield water injection, industrial water treatment.

HPMA

Hydrolyzed Polymaleic Anhydride Synthesis

HPMA uses water as a solvent and hydrogen peroxide as an initiator. High quality HPMA products are synthesized in one step under the action of a catalyst.

The method has the following advantages. Short reaction time. Simple operation. Low cost.No pollution. And the amount of initiator is small.

Hydrolyzed polymaleic anhydride is stable and has a good scale inhibition effect. This is a green method for synthesizing HMPA with good social and environmental benefits.

Steel, power generation, chemical, and other industries need to use a large amount of cooling circulating water. As the number of cycles increases, the concentration of circulating cooling water increases and the concentration of salt in the water increases. This can easily cause corrosion of the equipment, precipitation of crystals on the heat transfer surface, accumulation into a dense scale layer, which adversely affects industrial production equipment.

Therefore, ‌polymaleic acid scale inhibitor must be added to industrial circulating water to slow down and prevent the precipitation and scaling of insoluble materials on the metal surface, and to maintain the service life and heat transfer effect of metal equipment.

Steel, power generation, chemical, and other industries need to use a large amount of cooling circulating water. As the number of cycles increases, the concentration of circulating cooling water increases and the concentration of salt in the water increases. This can easily cause corrosion of the equipment, precipitation of crystals on the heat transfer surface, accumulation into a dense scale layer, which adversely affects industrial production equipment.

Therefore, ‌polymaleic acid scale inhibitor must be added to industrial circulating water to slow down and prevent the precipitation and scaling of insoluble materials on the metal surface, and to maintain the service life and heat transfer effect of metal equipment.

HPMA is a class of polycarboxylic acid scale inhibitors with the following characteristics.

1.‌ Polymaleic Acid Scale Inhibition Performance

Hydrolyzed polymaleic acid has the above performance characteristics based on its scale inhibition mechanism and poly maleic acid structure.

The active carboxylic acid group (COOH) of the HPMA molecular chain length is chelated with Ca and Mg ions. This will occupy the crystal lattice growth point or be embedded inside the crystal, causing a small deformation of the crystal structure.

It is indicated that the mechanism of scale inhibition by HPMA is to inhibit crystal nucleation, that is, to inhibit the growth of calcium carbonate. At the same time, HPMA makes the crystal lattice distortion and makes the scale soft. HPMA enhances scale inhibition and greatly reduces the tendency of water to foul. The usage and dosage are shown in the table below.

Dosing Concentration (ppm)Scale Inhibition Rate (%)
559.35
1067.85
1574.82
2080.90
5086.10
10095.80

2. Hydrolysed Polymaleic Acid Corrosion Inhibitor Performance

The hydrolyzed polymaleic acid corrosion inhibition mechanism is as follows.

Single poly maleic anhydride is an excellent scale inhibitor but has poor sustained release properties. Compared with polyacrylic acid, its corrosion inhibition performance is slightly stronger. The C-P bond and the phosphinic acid group (-PO2H2) are usually introduced to enhance the corrosion inhibition performance.

Poly maleic acid corrosion inhibitor performance shows that the corrosion inhibition rate increases first and then decreases with the increase of HPMA dosage. Best corrosion inhibition effect when HPMA concentration is 5.0 mg/L and penetrant concentration is 0.5 mg/L. Corrosion inhibition rate is 69.3%. In a sense, HPMA also exhibits corrosion inhibition while inhibiting scale.

3. Bromine Value in HPMA

Bromine value in HPMA is an important indicator. It reflects the degree of polymerization between the various materials at the end of the reaction in the synthesis process. The lower the bromine value, the more thorough the reaction and the less the reaction residue.

The table below is a comparison of bromine values.

Chemicals NameBromine Value (mg/g)
IRO HPMA≤ 7.6
A Factory HPMA49.32
B Factory HPMA30.97

HPMA has good scale inhibition effect, good temperature resistance and poor corrosion inhibition performance alone. However, HPMA and some common corrosion and scale inhibitors have a good synergistic effect.

The corrosion and scale inhibition performance of the compound corrosion and scale inhibitor is far superior to that of the single HPMA. Smaller dosage can achieve higher corrosion and scale inhibition effect.

At the same time, due to the complementary performance of different corrosion and scale inhibitors, the compounding agent is adapted to different environments.

The researchers used polymaleic anhydride (HPMA), 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA), hydroxyethylidene diphosphonic acid (HEDP), 2-acrylamide-2-methyl The propyl sulfonic acid (AMPS) was compounded to analyze the scale inhibition synergy between the chemicals. As a result, the ternary system composed of HEDP, HPMA, and PBTCA has an excellent synergistic effect on scale inhibition, and the scale inhibition rate is as high as 98.4%.

Study on synergistic effect of scale inhibitor and scale inhibition compounding scheme. HPMA has been widely used in steel plants, power, petroleum, chemical, light industry, and other fields, and is commonly used to formulate composite corrosion and scale inhibitors.

Good heat resistance, good inhibition effect on calcium carbonate, calcium phosphate and calcium sulfate scale. As an efficient green water treatment agent, HPMA is expanding its range of applications and bringing greater benefits.

IRO’s polymaleic acid polymer has high efficiency in scale inhibition. The following table is a comparison table of IRO’s HPMA and other polymaleic acid suppliers for calcium carbonate scale inhibition rate.

NamesConcentrationScale Inhibition Rate
IRO’s HPMA1067.85
A Factory HPMA1051.39
B Factory HPMA1048.22
2019-03-05T03:15:36+00:00 March 5th, 2019|Tags: , |